Carbonated Soft Drink Bottling Line

QGF series washer/filler/capper 3in1 monobloc model is used for 3/5gallon barrel filling pure water production line, the whole machine gets the functions of washing, filling and capping together, combining advanced technology of America, German and Italy, it is the ideal equipment for producing mineral water, distilled water and pure water.

Main Feature:
1) Compact structure, good shape, easy operation, high automation degree and low labor intensity
2) Adopts the technology of direct contact air conveyor and bottle inlet poking wheel, instead of "feeding screw" and "conveyor"; Thus making it is easy to change the bottle shape
3) Adopts bottle neck clamping technology which removes the need for changing the height of the bottle; Just change the parts which are relevant to the bottle diameter, such as the arc guide plate and poking wheel
4) Special stainless steel bottle gripper of rinser does not touch the bottle screw part, thereby avoiding secondary contamination
5) All parts directly contacting the media adopt food stage stainless steel, without dead angles, so they can be cleaned easily
6) Diaphragm adjustment valve controls the inlet flow rate of liquids, and can keep the slight turbulence of liquids level in the solution barrel and ensure accuracy in filling
7) Automatically closes feeding valve if there is no bottle on the machine, thus avoiding the loss of aqueous feed
8) Fills automatically with high speed and accurate control of liquid level
9) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss
10) Equipped with perfect CIP control loop and program and cleaning devices on the spot
11) The "capping head" adopts a magnetic constant-torque device to ensure high capping quality without damage
12) Adopts efficient cap settling system with perfect cap feeding and protection device
13) Adopts spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel, which removes the need for adjusting the input height for exchanging bottle models
14) Equipped with perfect protection system to prevent overload, and protect facilities and operators efficiently
15) Applying touch screen, it fully realizes the man-machine conversation whereas the status of device running is clear at a glance
16) The primary electric components such as touch screen, PLC and transducer all adoptwell known import products.

Technical parameter:
Model: DCGF32-32-10
Production capacity: 11,000-12,000B/H (basis on 500ml bottle)
Filling precision: ≤±5mm(liquid level)
Filling pressure: 0.4Mpa
Polyester bottle specification: bottle diameter:φ50-φ100mm
bottle height: 150-320mm
Suitable cap type: plastic screw cap
Water pressure of washing bottle: 0.18-0.25Mpa
Water consumption for washing bottle: 3000kg/h
Spraying position: 12
Dripping bottle position: 7
Gas source pressure: 0.4Mpa
Gas consumption: 0.5m3/min
Total power: 8.07kw
Total weight: 5000kg
Overall dimension: 3600×2200×2600mm